Quality and Tool Stability Improvement in Turning Operation Using Plastic Compliant Damper

The major hindrance for any production industry in obtaining higher yield is the lack of achieving full material removal rate machine tools. If achieved, surface quality machined works will be compromised. An attempt was made this work to reduce compromise finish by integrating a plastic compliant damper that capable reducing effects unwanted vibrations generated during machining process. designed degenerate vibration and thereby improve product finish. It acrylonitrile butadiene styrene fused deposition modelling (an additive manufacturing technique). Measuring cutting force indirectly related tool wear rate. stability improved greatly new possessing displacement resistance. effect variation conditions on performance conventional rubber analyzed. highest speed, feed rate, depth cut 540 rpm, 0.02 mm/s, 1.5 mm, respectively, found condition at which imparted minimum roughness values 2.80 μm 0.52 with damper, respectively. speed are important parameters while studying roughness. peak reduced 48% using proposed damper.